A full-body harness is an important piece of personal protective equipment (PPE) used to protect workers from falls in various industries. Regular inspections of the harness are necessary to ensure its effectiveness and the safety of the wearer. Here's a checklist for inspecting a full-body harness:
General Inspection:
- Check for any visible signs of damage, such as cuts, tears, fraying, or abrasions, on the straps and stitching.
- Ensure all buckles, D-rings, and other hardware are in good working condition and securely fastened.
- Look for any signs of chemical or heat damage, such as discoloration or melting of the material.
Webbing Straps:
- Inspect each webbing strap for wear, damage, or signs of degradation.
- Pay attention to the areas near the attachment points, buckles, and adjustment points.
- Check that the webbing is not twisted or tangled.
Stitching and Thread:
- Examine all stitching and thread for signs of wear, fraying, or loose threads.
- Ensure that all stitches are secure and intact without any skipped stitches or excessive thread breaks.
Hardware and Buckles:
- Inspect all buckles, D-rings, and other hardware for damage, deformities, or signs of stress.
- Check that all hardware operates smoothly and securely latches or locks into place.
- Verify that any movable parts, such as adjusters or buckles, move freely and can be properly secured.
Labels and Markings:
- Ensure that the full-body harness has a legible and valid inspection tag or label, indicating its inspection history and expiration date.
- Check for manufacturer's labels, including model, date of manufacture, and other relevant information.
- Verify that any required markings or certifications are present and visible.
Cleaning and Storage:
- Assess the overall cleanliness of the harness and remove any dirt, debris, or contaminants.
- Follow the manufacturer's guidelines for cleaning and storage, if provided.
- Inspect storage areas for potential damage to the harness, such as exposure to sunlight, chemicals, or excessive moisture.
Retractable Lanyards or Energy Absorbers (if applicable):
- If your full-body harness includes retractable lanyards or energy absorbers, inspect these components separately, following the manufacturer's instructions.
- Pay special attention to the condition of the lanyard, housing, and energy-absorbing elements.
It's essential to conduct a thorough inspection before each use and also have a periodic formal inspection by a qualified person, as required by safety regulations. If you identify any defects, damage, or concerns during the inspection, remove the full-body harness from service immediately and replace it or consult with a qualified professional for repair or further guidance.